The FlawTech The Traveler II CWI Visual Training Bend Kit is a specially designed training kit for Certified Welding Inspectors (CWIs) preparing for visual inspection of welded specimens. The kit is designed to be lightweight and compact, making it ideal for instructors who need to transport training materials between different locations. Featuring a selection of bent specimens that simulate realistic weld indications, this kit provides an effective way to train and test visual inspection skills.

Key features and benefits

• Material: Polyurethane (gray color) – lightweight and durable for easy transport.

• Contents: 4 samples – 2 side-bent samples with 4 bends each (total of 8 side bends) and 2 longitudinal bent samples with 4 bends each (total of 8 longitudinal bends).

• Weld geometry: All welds are performed with a nominal single V-bevel.

• Error indications: Each sample contains approximately 3 to 5 indications, totaling over 15 indications. Some samples have no errors.

Technical specifications (highlights)

• Number of samples: 4

• Number of indications: Total over 15

• Material: Polyurethane

• Documentation: Certificate of Conformity, CAD Drawings, Test Sheets

• Carrying Case: Yes (20” x 18” x 10”)

• Weight: Approximately 18 lbs (8.2 kg)

Areas of application

• Training and Preparation: For CWI candidates preparing for visual inspection of welded specimens.

• Certification: Used in certification processes to assess visual inspection skills.

• Education: Ideal for use in training programs and courses related to welding inspection.

• Field use: Compact and lightweight design makes it suitable for field inspections and onsite training

The FlawTech RT “Stacked” Kit (#RTS-K1) is an advanced training kit designed for X-ray inspectors who want to simulate and evaluate various defects in welds using radiographic testing (RT). This kit allows technicians to adjust plate combinations to achieve the desired thickness, thereby controlling the location of defects in relation to the weld geometry.

Key features and benefits

• Material: Carbon steel (A36)

• Plate information: 8 plates, each 0.25" thick, 4" x 8" size

• Defects: 6 discs contain defects, 2 discs are without defects (blank)

• Defect types including:
  Incomplete Penetration (IP)
  Impact inclusions (2 pieces)
  Lack of Fusion (LOF) on sidewall
  Centerline Crack
  Group porosity

• Design: All plates are welded with a smooth surface finish for easy stacking

• Documentation included:
  Certificate of Conformance
  As Built CAD Drawings
  RT film and technician sheet (as per ASME Sec. V)
  Measuring and testing equipment certificates
  Test sheets for training and testing

• Carrying case: Comes with a sturdy carrying case for easy transport and storage

• Weight: Approximately 35 lbs (15.9 kg)

Areas of application

• Training and Preparation: For RT technicians preparing for certifications and practical exams

• Calibration and comparison: Used to calibrate and compare RT equipment and methods

• Skills Evaluation: Assessment of technicians' ability to identify and assess defects in welds

• Education and Training: Ideal for use in training programs and courses related to radiographic testing

The API RP-2X Specimen Kit is a special kit designed for ultrasonic training according to the API RP-2X standard. It is designed to simulate weld defects in structural components and is used for practice and qualification in offshore and plant construction.

Key features and benefits

• Contains three main tests:
  • 90° T-connector (0.75″ thickness, 20″ weld length)
  • 45° Y-connector
  • 60° Y-connector

• Each sample has four defects, a total of 12 defects , placed in accordance with API Level C criteria

• Fault design follows API RP-2X figure references (Fig. 45 & 48) for uniform acceptance/rejection level

• Supplied with complete documentation: certificate, CAD drawings, measurement and test equipment certificates as well as UT inspection reports and test sheets

Technical specifications

• Material: carbon steel, 0.75″ thickness

• Number of samples: 3

• Number of defects: 12 (4 per sample)

• Geometry types: T-connection, Y-connection 45° and 60°

• Welding length: 20″

• Weight: approx. 113kg (250 lbs)

Areas of application

• Training and experience grants for UT technicians working on structural welds

• Certification preparation for inspection personnel in oil, gas and construction

• Equipment testing and comparison with standard API RP-2X samples

• Use in courses, laboratories and certification centers

The FlawTech Standard RT Kit is a complete radiographic testing (RT) training and testing kit that provides technicians and candidates with hands-on experience with various defects in welds and materials. The kit's composition makes it ideal for use in teaching, certification, and hands-on training.

Key features and benefits

• Contains multiple plates with defects, as well as reference plates without defects, for realistic RT analysis.

• Material: Carbon steel with smooth surface and weld for simulated use.

• Defect types: typical indications such as porosity, cracks, impact inclusions, etc.

• Adjustable thickness: possible to stack plates to vary total thickness and increase challenge.

• Documentation included: certificate of conformity, measurement, test data and technical sheet.

• Robust and portable design – delivered in a sturdy case for easy handling and storage.

Technical specifications

• Number of discs: several discs, some with defects and some blank

• Plate geometry: fixed dimensions such as 4″ × 8″ or equivalent

• Defect variation: multiple defect types and depths

• Weight and transport: compact package with carrying case

Areas of application

• Training and certification of radiography technicians

• Practice in identification and assessment of defects in welds

• Comparative tests and calibration of RT equipment

• Use in training, laboratories and courses for non-destructive testing

The FlawTech API-UT-1 Qualification Kit is an advanced training and certification kit for ultrasonic inspection (UT) of ferritic welds. It meets the requirements of API UT exams and offers realistic specimens with distributed defects in multiple component types.

Key features and benefits

• Four samples included:
  • A 1.0″ thick board with double V-groove (12″ × 15″)
  • A 0.5″ thick board with a single V-groove (10″ × 12″)
  • One pipe: 8″ Sch80, wall thickness 0.5″, full 360° weld
  • One pipe segment: 12″ Sch80, wall thickness 0.688″, 180° weld

• Total of 12 defects, with 2–4 defects per sample, placed randomly

• Error tolerance: ±0.080″

• Documentation set: Certificate of Conformance, CAD drawings and test sheets

• Compact “kit options”: option for ID/OD calibration picks, ASME basic calibration block, lockable storage case and radiographs

Technical specifications

• Material: carbon steel

• Samples: 4 (two plates + two pipes/pipe segments)

• Defects: 12 total (2–4 per sample)

• Thicknesses: 1.0″ and 0.5″ for plates; 0.5″ and 0.688″ for tubes

• Dimensions: plates in sizes 12″×15″ and 10″×12″

• Error tolerance: ±0.080″

• Weight: ~102 kg

• Including documentation and optional accessories

Areas of application

• Training and certification in ultrasonic inspection for welders

• Evaluation of technicians' ability to find and characterize defects

• Calibration and comparison of UT equipment/measurement procedures

• Use in courses, laboratories and certification centers

The FlawTech Standard MT/PT Kit is a training and testing kit designed for training and certification in magnetic powder (MT) and penetrant (PT) methods. The kit contains real defect samples and documentation, providing realistic training in the identification and classification of defect types on carbon steel surfaces.

Key features and benefits

• Comes with 10 samples in total: 8 plates and 2 tees, all made of carbon steel.

• Each sample has 2 real defects , randomly placed — a total of 20 indications .

• The kit comes in a carrying case and includes full documentation with “Flaw Truth” CAD drawings with tolerances of ±0.150″ (~4 mm).

• Samples are 0.25″ thick (plates and tees) with dimensions of 4″ × 8″ (plates) and the tee samples with corresponding dimensions and an additional 4″ depth joint.

• Included defect types cover: toe cracks, root cracks, center cracks, circumferential cracks, heat affected zone (HAZ) cracks, porosity, lamination, lack of fusion, overlaps, and crater-shaped defects.

• Transport: comes in a sturdy carrying case measuring 20″ × 16″ × 6″ , with a total weight of approximately 35 lbs (≈ 16 kg) .

Technical specifications

• Number of samples: 10

• Total defects: 20

• Material: Carbon steel

• Plate thickness: 0.25″

• Plate format: 4″ × 8″

• Tee samples: 0.25″ × 4″ × 8″ × 4″

• Weight: approximately 35 lbs

• Suitcase dimensions: approx. 20″ × 16″ × 6″

Areas of application

• Training and certification in MT and PT inspection

• Training in identification and characterization of defects

• Comparison and calibration of inspection methods and equipment

• Use in courses, laboratories and inspection centers

The API RP-2X Practice Test Kit is designed with inspiration from the API RP-2X standard and is intended for advanced training in ultrasonic inspection (UT). This kit provides technicians with realistic challenges in locating and measuring defects in complex weld geometries, as well as preparing for practical tests and industry exams.

Key features and benefits

• Contains 4 test objects in carbon steel and pipe material:
  • 90° T-connector with 0.75" material thickness
  • 60° diagonal Y-connector
  • Simulated pipe splicing
  • Pipe with longitudinal weld

• Total of 11 defects , distributed with 2–4 defects per sample, randomly placed

• All defects are designed so that they will be rejected according to API RP-2X Level C acceptance criteria

• Samples include backing bar, varying thicknesses and weld lengths for increased realism

• The kit is heavy – approximately 170 lbs (~77 kg) – and comes with extensive documentation: certificate, CAD drawings, blank test sheets, UT inspection report and inspection certificates

• Ideal for use in certification exams, courses, and technician qualification testing

Technical specifications

• Material: A36 carbon steel and A106B pipe

• Test objects: 4 pcs (T, Y, pipe spliced, pipe longitudinally welded)

• Thickness and weld lengths: varying – typically 0.75" for T and Y, pipe splicing with backing bar, etc.

• Documentation: Certificate of Conformance, CAD drawings, inspection reports, test sheets

Areas of application

• Practical training for ultrasonic inspection of structural welds

• Preparation for API RP-2X based tests and exams

• Certification and assessment of technicians' ability to detect and classify faults

• Use in courses, laboratories and certification centers with requirements for realistic UT training

The FlawTech Standard NDT Demonstration Kit is a versatile training kit that covers multiple NDT techniques within one setup. It includes real defects randomly placed in various samples, providing users with greater realism in visualization, penetrant, magnetic particle, ultrasonic and x-ray inspections.

Key features and benefits

• Contains five samples: three plates, one T-piece and one tube, designed to cover multiple methods

• A total of 11 “real” defects, distributed among the samples

• Material: carbon steel, used in varied thicknesses and geometries

• Method support: VT, PT/MT, UT and RT — suitable for interdisciplinary training

• Documentation included: certificate of conformity, CAD drawings, X-ray film and test sheets

• Comes in a compact carrying case (20 × 16 × 6 inches), robust and convenient for transportation

• Weight: approximately 35 lbs (approx. 15.9 kg)

Technical specifications

• Plates and pipes, thicknesses:
  Plate for VT: 0.25" (4" × 8")
  Plate for UT: 0.625" (4" × 8")
  Tee for PT/MT: 0.25" thickness
  Pipe: 4" Sch80, wall thickness 0.337" and length 8"
  Additional plate: 0.625" (4" × 8")

• Defect types:
  Toe-flank cracks, center cracks, cracks in base material, porosity (surface and subsurface), penetration failure site, impact inclusions, etc.

• Container and storage: robust case included with space for all components

Areas of application

• Training and skill development for technicians who want experience with multiple NDT methods

• Certification preparation, where candidates must demonstrate the ability to identify and classify defects

• Comparison and verification of different inspection techniques in the same physical scenario

• Use in courses, laboratories and educational institutions that require high-quality practical tests

The FlawTech Standard Ultrasonic Testing Kit is a complete training and testing kit designed for ultrasonic testing (UT) training and certification. The kit includes realistic specimens with actual defects and comprehensive documentation, ideal for both technical training, courses and instrument calibration.

Key features and benefits

• Contains a total of 10 samples : 8 plates, 1 tube and 1 tee.

• Each sample has two actual defects , randomly placed (totaling 20 indications).

• Supplied in two robust carrying cases with full documentation, including CAD drawings with ±0.150″ tolerance.

• Manufactured in carbon steel for realistic simulation of inspection conditions.

• Wide variety of test types and formats for optimal training.

• Defect types covered: cracks (toe, root, centerline), porosity, impact inclusions, lamination, lack of fusion and incomplete root penetration.

• Solid transport design – perfect for both field use and classroom training.

Technical specifications

• Number of samples: 10 (8 plates, 1 tee, 1 tube)

• Number of defects: 2 per sample (total 20)

• Material: Carbon steel

• Plate thicknesses: 0.375″ and 0.625″

• Plate format: 4″ × 8″

• Tee sample: 0.375″ thickness, 4″ × 8″ × 4″ dimension

• Pipe: 4″ Sch80, wall thickness 0.337″

• Total weight: Approximately 65 lbs (29.5 kg)

• Carrying cases: 2 pcs., dimensions approx. 20″ × 16″ × 6″

Areas of application

• Training and exam preparation in ultrasonic testing (UT)

• Training in error recognition and measurement of defects

• Calibration and comparison of UT instruments

• Use in laboratories, courses and certification centers

The FlawTech Oil & Gas Sector UT Kit is an advanced training and testing kit designed to support candidates and technicians preparing for API QUTE, ASNT ISQ and oil and gas related UT exams. Designed in accordance with API & ASNT O&G protocols, the kit offers realistic flawed specimens for thickness measurement, material loss and failure characterization.

Key features and benefits

• Contains 16 individual samples with one defect per sample, in various thicknesses from 0.25" to 1.50" in plate and tube.

• Materials: carbon steel (A36) for plates and A106B seamless pipes, to simulate field conditions.

• Half of the samples are supplied coated with two-component epoxy (10–50 mils), the rest uncoated — to increase realism in inspection.

• Covers a variety of defect types: general wall loss, pitting, mid-wall surface defects, erosion, laminations, etc.

• Complete documentation including: Certificate of Conformance, "as built" CAD drawn design, material test reports, measurement and test equipment certificates.

• Adapted for use in both educational settings and professional certification practices.

Technical specifications (highlights)

• Thicknesses: 0.25", 0.5", 0.75", 1.0", 1.5" for plates; pipe segments with SCH40 / SCH80 dimensions.

• Number of defects: 14 defects distributed over 16 samples, with some "blank" quadrants as references.

• Weight and transport: comes in a sturdy transport case (~65 lbs), clearly marked and robust design.

Areas of application

• Preparation and training for technician and examination programs in ultrasonic testing (UT) in oil & gas

• Comparison and calibration of ultrasonic instruments and methods

• Evaluation of technician competence in identifying and measuring defects

• Use in courses, laboratories and certification centers that require realism and robustness

The FlawTech AWS Structural Weld Seismic Kit is a specially designed training kit for ultrasonic testing (UT) of welded structures, developed in accordance with AWS D1.8 Annex F for seismic applications. The kit contains 8 carbon steel specimens, each with 2-3 realistic defects, and is ideal for training and certifying welding technicians and inspectors.

Key features and benefits

• Material : A36 or 1018 carbon steel, chosen for its relevance in structural welds.

• Defects : Total of 20 defects (2–3 per sample), including both surface and underlying defects.

• Defect types : Includes cracks, lack of fusion, and porosity, among others.

• Dimensions :
  2 pcs. butt welds with V-groove (0.375" and 0.75" thickness, 6" weld length, 8" length)
  2 pcs. butt welds with V-groove and backing bar (same dimensions)
  2 pcs. tee welds with single groove (0.375" and 0.75" thickness, 6" weld length, 6" main, 7" branch)
  2 pcs. tee welds with single groove and backing bar (same dimensions)

• Tolerance : ±0.080".

• Surface treatment : "As welded" condition on both crown and root.

• Documentation : Includes Certificate of Conformance, "As Built" CAD drawings, RT inspection film and technical sheet (per ASME Sec.V, Art.2), UT inspection report and certificates for measurement and test equipment.

• Transport : Delivered in a rollable and lockable case.

• Weight : Approximately 125 lbs (57 kg).

• Suitcase dimensions : 24" x 16" x 10" (approx. 61 x 41 x 25 cm).

Areas of application

• Training and certification in ultrasonic testing (UT) of structural welds.

• Evaluation and calibration of UT equipment and methods.

• Identification and characterization of defects in welded structures.

• Use in courses, labs, and certification centers that require realistic UT training.

🧰 FlawTech UT Practical Exam Specimens (P101–P112)

P101 – Plates and Sheets

• Materiale: Karbonstål

• Dimensjoner: 0,75″ × 8″ × 10″ plate

• Defekter: 3 tilfeldig plasserte og utvalgte feil

• Standard toleranse: ±0,150″ (4 mm)

• Vekt: ca. 4,5 kg

• Dokumentasjon: Sertifikat for samsvar, CAD-tegninger og testark

• Gratis tilbehør: Bærekoffert ved kjøp av 3 eller flere prøver

P102 – Bar and Rod Stock

• Materiale: Karbonstål

• Dimensjoner: 1,5″ OD × 12″ lengde

• Defekter: 3 tilfeldig plasserte og utvalgte feil

• Standard toleranse: ±0,150″ (4 mm)

• Vekt: ca. 4,5 kg

• Dokumentasjon: Sertifikat for samsvar, CAD-tegninger og testark

• Gratis tilbehør: Bærekoffert ved kjøp av 3 eller flere prøver

P103 – Bar and Rod Stock

• Materiale: Karbonstål

• Dimensjoner: 4″ OD × 6″ lengde

• Defekter: 3 tilfeldig plasserte og utvalgte feil

• Standard toleranse: ±0,150″ (4 mm)

• Vekt: ca. 4,5 kg

• Dokumentasjon: Sertifikat for samsvar, CAD-tegninger og testark

• Gratis tilbehør: Bærekoffert ved kjøp av 3 eller flere prøver

P104 – LR 90° Elbow to Pipe

• Materiale: Karbonstål

• Dimensjoner: 2″ SCH160 LR 90° bøyning til pipe

• Defekter: 3 tilfeldig plasserte og utvalgte feil

• Standard toleranse: ±0,150″ (4 mm)

• Vekt: ca. 4,5 kg

• Dokumentasjon: Sertifikat for samsvar, CAD-tegninger og testark

• Gratis tilbehør: Bærekoffert ved kjøp av 3 eller flere prøver

P105 – Node to Plate Weld

• Materiale: Karbonstål

• Dimensjoner: 2″ SCH160 pipe til 0,375″ × 8″ × 8″ plate

• Defekter: 3 tilfeldig plasserte og utvalgte feil

• Standard toleranse: ±0,150″ (4 mm)

• Vekt: ca. 5,4 kg

• Dokumentasjon: Sertifikat for samsvar, CAD-tegninger og testark

• Gratis tilbehør: Bærekoffert ved kjøp av 3 eller flere prøver

P106 – Pipe to Socket Weld

• Materiale: Karbonstål

• Dimensjoner: 2″ SCH160 pipe til kobling

• Defekter: 3 tilfeldig plasserte og utvalgte feil

• Standard toleranse: ±0,150″ (4 mm)

• Vekt: ca. 4,5 kg

• Dokumentasjon: Sertifikat for samsvar, CAD-tegninger og testark

• Gratis tilbehør: Bærekoffert ved kjøp av 3 eller flere prøver

P107 – Welded Plate

• Materiale: Karbonstål

• Dimensjoner: 1″ × 6″ × 10″ plate

• Defekter: 3 tilfeldig plasserte og utvalgte feil

• Standard toleranse: ±0,150″ (4 mm)

• Vekt: ca. 4,5 kg

• Dokumentasjon: Sertifikat for samsvar, CAD-tegninger og testark

• Gratis tilbehør: Bærekoffert ved kjøp av 3 eller flere prøver

P108 – Welded Plate

• Materiale: Karbonstål

• Dimensjoner: 0,5″ × 8″ × 12″ plate

• Defekter: 3 tilfeldig plasserte og utvalgte feil

• Standard toleranse: ±0,150″ (4 mm)

• Vekt: ca. 4,5 kg

• Dokumentasjon: Sertifikat for samsvar, CAD-tegninger og testark

• Gratis tilbehør: Bærekoffert ved kjøp av 3 eller flere prøver

P109 – Welded Pipe

• Materiale: Karbonstål

• Dimensjoner: 4″ SCH160 × 8″ pipe

• Defekter: 3 tilfeldig plasserte og utvalgte feil

• Standard toleranse: ±0,150″ (4 mm)

• Vekt: ca. 7,7 kg

• Dokumentasjon: Sertifikat for samsvar, CAD-tegninger og testark

• Gratis tilbehør: Bærekoffert ved kjøp av 3 eller flere prøver

P110 – Lap Joint

• Materiale: Karbonstål

• Dimensjoner: 0,5″ × 12″ × 6″ lap joint

• Defekter: 3 tilfeldig plasserte og utvalgte feil

• Standard toleranse: ±0,150″ (4 mm)

• Vekt: ca. 4,5 kg

• Dokumentasjon: Sertifikat for samsvar, CAD-tegninger og testark

• Gratis tilbehør: Bærekoffert ved kjøp av 3 eller flere prøver

P111 – Forged Pipe Flange

• Materiale: Karbonstål

• Dimensjoner: 6″ OD × 0,75″ tykk flange

• Defekter: 3 tilfeldig plasserte og utvalgte feil

• Standard toleranse: ±0,150″ (4 mm)

• Vekt: ca. 4,5 kg

• Dokumentasjon: Sertifikat for samsvar, CAD-tegninger og testark

• Gratis tilbehør: Bærekoffert ved kjøp av 3 eller flere prøver

P112 – Welded Tee

• Materiale: Karbonstål

• Dimensjoner: 0,5″ × 8″ × 8″ × 4″ tee

• Defekter: 3 tilfeldig plasserte og utvalgte feil

• Standard toleranse: ±0,150″ (4 mm)

• Vekt: ca. 4,1 kg

• Dokumentasjon: Sertifikat for samsvar, CAD-tegninger og testark

• Gratis tilbehør: Bærekoffert ved kjøp av 3 eller flere prøver